A lamp out of rocks?…Am I crazy? Actually, I have been doing this for a few years now and when done correctly, the final product is beautiful and extremely unique. If you decide to take this venture on, be prepared for your family and friends to be in awe of your new wonderful creation. A stone lamp fits wonderfully in that cabin of yours in the woods or can be placed in that special rustic corner in your traditional home.
Let’s get started with the tools and parts you will need. These tools are essential for getting this project done correctly and may require a little bit of a financial investment to get started.
1. A drill press. The press does not have to be a large, floor model…it can
be a bench top type for now. It does have to have a setting on it that will
enable the drill to go fairly slowly through the rock. A setting of around
200-300 rounds per minute is best.
2. A 3/8” masonry bit. The masonry bit for this purpose only has to be
around 5” long. DO NOT buy a carbide-coated bit, as these seem to not work as
well. Home Depot or Lowe’s both carry a standard 3/8” mortise bit for around
$5.00.
3. A lamp kit with a harp included. These lamp kits are easy to use and
will come with everything you need to put your lamp together. You will want to
make sure the kit comes with a harp also if you are planning on using a shade
that requires a harp. These sell for around $8.00 at most hardware
stores.
4. A 3/8” thread rod around 10 inches long. This rod can be bought along
with your lamp kit in the hardware’s lighting section. Usually, the lengths come
in 24” to 36” and cost around $4.00. After you put the lamp together, you will
want to cut the rod to length and I will explain how to do that.
5. A hack saw for cutting the 3/8” rod to length.6. A good strong epoxy
glue that sets within 30 minutes.7. An angle grinder with a wheel suitable to
grind rock.
Your Rock
The best place to get your rock for your lamp is to find a dried up
riverbed. Rocks from dried riverbeds tend to be easier to drill and lend
themselves more easily to making a lamp. Please note: We don’t want to disturb
riverbeds that are in use by our natural rivers and streams but picking up rock
from dried up sources poses no harm to the environment. You will need a base to
start with. Look around for a fairly flat base that when set down on a table, it
won’t rock back and forth but will sit stable. For this project, your base
should be about 8 inches square and about 1 inch to 2 inches thick or
thereabouts (any variation is ok as long it is fairly flat). After you have
found your base, look for smaller rocks of different shapes and sizes and choose
ones that are fairly flat on both sides too. This will make it easier to drill
and fit together on your lamp. These should be around ½ “ thick or so. You will
need about 6 of these smaller rocks.
Drilling The Rock
Now that you have gathered your choice rock for your lamp, it is time to
drill. Place the base of the rock on your drill press and roughly find the
center of the rock. (You do not have to be exactly perfect in finding the center
as this is a rustic lamp and if you are a little off, it only makes it more
rustic and interesting). You should make sure that where you are going to drill
is relatively flat so the drill bit does not dance around on you. (Before you
drill, make sure you have a little water on hand to either spray the drill bit
or splash some on to it as the drill bit can get very hot and could break if not
kept cool). Begin drilling slowly, around 200 to 300 rounds per minute, and
continue until you are completely through. Yeah….you did it! Now, repeat these
steps with your remaining smaller rock until all are drilled and ready to put
together.
Pre-Assembly
Take your length of 3/8” rod and cut it down to about 10” or so. Place the
rod into the larger base and start stacking the smaller rock on top. Since none
of these rocks are exactly flat, you may have to move them around a little to
make sure they fit together snuggly so that the inner rod does not show. After
you have completed this process you will most likely have extra rod on top that
needs to be cut off. Taking your lamp parts into consideration, you will have to
leave enough rod to hold your coupler, your piece that holds your harp, and your
actual lamp fixture base. Usually, this means leaving about 1 inch or so above
the last stacked rock. You can test this by getting all your lamp parts out,
putting them one by one on the top of the extra rod, and then making a mark just
under the first piece (coupler) to see how extra rod you need to leave
protruding out. Mark your rod where you need to cut it, pull off the rock one by
one keeping them in order and cut your rod to length.
Final Assembly
Put your pre-cut rod back into the base and put some of your epoxy glue
around the hole where the rod fits into and around a small area where your first
small rock is going to sit. Take your first small rock and slide it down over
the rod and put it on top of the glued area on your base. (It is important to
keep your glue area small so it is not seen after the rocks are placed
together). Continue this process until all the rocks are places tightly together
on the rod. Make sure the inside of your rod is clear all the way through the
center without any obstructions so you can slide your lamp cord through it in
the next step. You have now completed the most difficult part of making this
lamp. Let your lamp sit for a couple of hours or so to let the glue set
up.
Using the directions on your lamp kit box, assemble the rest of the lamp
parts as shown. You will have to push your cord all the way through from the
bottom of the base. (Sometimes, depending on the rock base, your cord will not
sit correctly under the base and may cause the base to rock a little. This is
where you will need your angle grinder with a wheel suitable to grind rock. Turn
your lamp upside down and take your angle grinder and dig a small indentation
from the middle of the rock where the rod is towards the back of the lamp. Just
make sure the groove is deep enough to hold the lamp cord).
Finally, spray the lamp with a satin or semi-gloss clear lacquer to seal
the rock and to bring out the natural colors of the stone. Apply two or three
coats of the lacquer. After the lacquer is dry, you may want to put a piece of
felt on the bottom of your lamp so it will not scratch the table it sits
on.
Congratulations, you have now made a
beautiful rustic stone lamp!
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